Methods Engineer (Composites)

About Skyroot Aerospace

A cutting-edge startup founded by ex-ISRO scientists.

Dedicated to affordable space access, we're rewriting aerospace technology rules.

Our dynamic team fosters inventiveness, collaboration, and relentless excellence.

Join us on a transformative journey to redefine space possibilities.

Welcome to the forefront of space innovation with Skyroot Aerospace!

Purpose of Role:

 Roles and Responsibilities:

 1.

Design and Development

• Develop methods for the design and manufacturing of composite materials for components and structures.
  
• Work with design teams to ensure composite materials meet the necessary structural, thermal, and durability requirements.
  
• Evaluate and analyze product designs for manufacturability and suggest design changes to optimize the use of composite materials.
  
• Generate CAD models, technical drawings, and tooling designs for composite components.
  
• Provide recommendations to improve product designs, focusing on manufacturability and material performance.
  

 2.

Material Selection and Testing

•  Research and select appropriate composite materials (carbon fiber, Kevlar, glass fiber, resins) for different applications.
  
• Perform material testing, including tensile, compression, and fatigue testing, to verify that selected materials meet the required standards and specifications.
  
• Develop test methods for evaluating the performance of composite structures under various conditions.
  
• Analyze and interpret test data to refine material choices and process parameters.
  

• Develop and improve composite manufacturing processes (e.g., layup, curing, resin infusion, and autoclaving).
  
• Optimize production methods to ensure efficiency, cost-effectiveness, and high quality.
  
• Create work instructions and technical documentation to guide manufacturing teams in the production of composite materials.
  
• Work closely with production teams to troubleshoot and resolve issues related to composite manufacturing.
  

• Design and develop tooling, jigs, and fixtures required for the manufacture of composite components.
  
• Coordinate the procurement and maintenance of specialized equipment for composite manufacturing (e.g., autoclaves, vacuum systems, CNC machines).
  
•  Evaluate tooling designs and make recommendations for improvement based on production feedback.
  

• Develop and implement quality control processes to ensure that composite materials and components meet industry standards (e.g., AS9100 for aerospace).
  
• Inspect and validate composite parts and structures during and after manufacturing.
  
• Collaborate with quality assurance teams to create inspection protocols and ensure compliance with safety and performance standards.
  
• Conduct failure analysis on defective parts and implement corrective actions to prevent recurrence.
  

 6.

Project Management and Collaboration

• Manage projects related to composite material development, from concept to final production.
  
• Work closely with cross-functional teams, including designers, engineers, and production staff, to meet project goals and timelines.
  
• Provide technical support to manufacturing teams during the production process.
  
• Prepare technical reports and presentations to communicate project progress and outcomes to stakeholders.
  

 7.

Research and Innovation

• Stay updated on emerging trends and technologies in composite materials and manufacturing methods.
  
• Conduct research on new materials, fabrication techniques, and potential applications for composites in the industry.
  
• Experiment with advanced composites and nanomaterials to improve product performance and reduce weight.
  
• Explore automation and digital technologies, such as additive manufacturing and robotics, in composite manufacturing.
  

 8.

Compliance and Safety

• Ensure all composite materials and processes comply with industry regulations and safety standards.
  
• Develop and implement health and safety procedures related to the handling and processing of composite materials.
  
• Ensure that the manufacturing processes adhere to environmental regulations and sustainability initiatives.
  

• In-depth knowledge of composite materials and processes (e.g., resin infusion, vacuum bagging, prepreg, and autoclaving).
  
• Proficiency in CAD software (such as CATIA, SolidWorks) and simulation tools (FEA).
  
• Strong understanding of manufacturing techniques, tools, and equipment for composites.
  
• Excellent problem-solving skills, with the ability to troubleshoot production issues.
  
• Knowledge of industry standards (AS9100, ISO9001) and compliance regulations.
  
• Strong project management skills and the ability to work collaboratively in a team.
  

• Bachelor’s degree in mechanical engineering, Aerospace Engineering, Materials Science, Manufacturing Engineering, or a related field.
  
• Master’s degree or Ph.D. in a related field (optional, but beneficial for advanced roles and R&D positions).